What I Learned from Aston Martin’s DB11 Hot-Climate Testing
By
Andrew Chen - June 24, 2016
The all-new
Aston Martin DB11 is only a few months away from arriving at dealerships, and the British automaker is using this time to make sure they’re delivering the best grand tourer possible with extensive testing and tuning sessions.
Last week, engineers from Aston Martin’s Gaydon headquarters were out in Phoenix, Arizona with a DB11 test vehicle to perform hot climate evaluation — a fitting location as the desert city saw a record-breaking 118 degrees over the weekend. Not ones to keep all the fun for themselves, Aston Martin invited myself and other journalists for a very special behind-the-scenes look at how the latest vehicle in the storied DB bloodline earns its wings.
Since the DB11 is completely new from the ground up, gathering as much data as possible is crucial for building a solid baseline on which future cars can be measured against. This effort has resulted in 150 DB11 test vehicles being built — the most in the company’s history.
So just how much information is being collected under the hot Arizona sun? 250 independent channels of data to be exact. Everything is being simultaneously fed into a trunk-mounted data recorder via a web of wires referred to by the engineers as “green spaghetti.”
During the DB11’s design phase, these extremely hot and
cold conditions have all been considered, so the team wasn’t anticipating any major discoveries. But they did find that the steering gears were nearing their maximum operating temperature, so more robust heat shielding for the steering column was flown in from the U.K. and installed on the car.
While in Phoenix, the DB11 is scheduled to drive over 15,500 miles in the span of a few weeks — that’s more than a year’s worth of miles for most daily-drivers! The point is to expose the car to the harshest conditions and really put it through its paces. Once the engine was fired up in the morning, it remained running for the rest of the day, and the team loved finding low-speed inclines to test the DB11’s mechanical cooling systems.
With a vehicle of this caliber, occupant comfort is the number one priority, and validating the air conditioning’s efficiency and rate of cooling was very important on this outing. Some adjustments were made to the balance of airflow between face and feet, and after a few hours in the cabin, I can confidently say that the vented seats and air conditioning work perfectly, even when it’s well over 100 degrees outside.
Aston Martin’s technical partnership with Mercedes-Benz means that electrical components within the DB11 are plentiful and complex, and we all know that excess heat is the number one reason that electronics fail. But just because elements of the car are sans-circuitry doesn’t mean they’re safe either; direct sunlight can cause the luxury interior’s materials to crack, shrink, separate or discolor, especially when multiple types of materials come together like on the center console. We learned that a peculiar swatch taped to the back windshield was actually a selection of interior fabric samples that they were testing for color fade.
Here are some other interesting things that I learned about DB11:
- The exhaust note is awesome! You can barely hear the turbo hiss over the 5.2-liter V12.
- Cylinder deactivation turns the V12 engine into a straight-six, automatically rotating between using the left and right bank to maintain temperature in the catalytic converters.
- Quiet-start mode is available if you hold down the Start Engine button — cold-start revs are kept low for the sake of sensitive neighbors.
- Electric power-steering allows DB11 to park itself.
- The 8-speed automatic ZF transmission downshifts more aggressively with harder braking.
- The vehicle dynamics system can now analyze both body movement and wheel movement to further refine ride comfort for rough roads.
The DB11 truly is a next-generation Aston Martin, and we can’t wait to see more of them on the road later this year.
Photos by Andrew Chen.
Source: http://www.6speedonline.com/articles/learned-aston-martins-db11-hot-climate-test-session/